- Phone/Text: 0997 514 6091
- Email: [email protected]
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The SMAT double roller crusher is an innovative solution to the high cost of sand and gravel in the Philippines. More economical than a VSI sand maker, it can process local high-mud stone, river rock, mountain rock, and aggregates, producing high-quality construction sand at a 40-50% cost reduction.
Roller extrusion crushing, 30-40% energy saving vs. VSI
Handles wet & clay-rich materials without clogging
Operating cost 50-70% of VSI
Finished sand meets Philippine G1, 3/4", 3/8", S1 standards
| Category | Roller Crusher | VSI Crusher |
| Particle Shape | Flakiness more | Few flakiness, mainly cubical |
| Fineness Reference | 2-4.5 mm Coarse Sand | 2.3-5.0 mm Medium Sand |
| Capital Cost | Low (low initial equipment investment and low maintenance cost of wearing parts) | High (high equipment investment and high maintenance cost) |
| Wear Parts | Grinding roller. Long service life and low replacement frequency | Rotor and hammer. Frequent replacement |
| Maintenance Complexity | Low(only need to adjust the gap between the rollers, the discharge can be less than 5mm. Only need to adjust the roller gap regularly) | High (must be equipped with vibrating screen adjustment, high sand return, rotor dynamic balance calibration, operating experience required)） |
| Feed Material | Medium hard rock (limestone, etc.) | High hard rock (granite, etc.) |
| Suitable sand type | Ordinary concrete sand | High-strength concrete/Asphalt sand |
Construction industry faces rising sand and aggregate prices, impacting infrastructure and real estate development
During the Philippine rainy season, moisture content in surface‑mined sand and gravel often exceeds 14% – a “high‑risk period” for VSI clogging. When moisture exceeds 14%, stickiness increases significantly, and material easily forms lumps in the crushing chamber. At best, sand output drops; at worst, the rotor jams and production stops for days.
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Low‑speed extrusion crushing – not affected by material moisture
Not sensitive to moisture – handles material directly without pre‑drying
Equipped with intelligent cleaning device – automatically removes adhered material from cavity walls during operation intervals
Under Philippine rainy conditions, the roller crusher is the only sand making equipment that can operate stably year‑round
Rollers are made of high‑manganese wear‑resistant alloy – even for hard materials, they last 3-6 months – far lower maintenance frequency than VSI.
Simple structure – just adjust roller gap regularly, daily maintenance is easy.
The SMAT Vibro Sand Plant has been tested by the Philippine market. By optimizing the screening process, we help customers quickly process large quantities of stones in mines, rivers and other places, thereby improving production efficiency.
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SMAT factory provides a variety of sand making solutions, these are the four most popular ones.
If your raw materials are of medium and low hardness, then we recommend this solution.
If your raw materials are of high hardness, you can also consider this solution.
If you pursue low cost and do not have high requirements for finished sand, we also recommend you to use this solution.
At the same time, we can also provide solutions for rod mills to make sand.
If you have more solution requirements, please contact us, and we will discuss the most suitable customized solution for you.
| Model | 2PG0425 | 2PG0640 | 2PG0740 | 2PG0850 | 2PG1060 | 2PG1260 | 2PG1560 |
| Roller Diameter(mm) | φ400 | φ600 | φ700 | φ800 | φ1000 | Φ1200 | Φ1500 |
| Roller width(mm) | 250 | 400 | 400 | 500 | 600 | 600 | 600 |
| Feed size(mm) | ≤25 | ≤25 | ≤25 | ≤25 | ≤30 | ≤30 | ≤30 |
| Discharge Opening(mm) | 2-8 | 2-8 | 2-8 | 2-8 | 2-10 | 2-10 | 2-10 |
| Processing capacity(t/h) | 3-10 | 5-20 | 10-30 | 15-40 | 20-50 | 25-70 | 30-110 |
| Power Model | Y132M-6 | Y180L-6 | Y200L-4 | Y225M-4 | Y250M-4 | Y315M-6 | Y315L-6 |
| Motor Power(kw) | 5.5×2 | 15×2 | 30×2 | 45×2 | 55×2 | 75×2 | 110×2 |
“We are well aware of the pain points: long shipping times, poor communication, and parts shortages. These problems will not occur at SMAT. We have dedicated offices and parts warehouses, supported by local engineers who speak Tagalog and English.”
5 Warehouses：Common wear parts stocked locally. Get what you need in 1–2 days, not weeks.
Local Team：Our technicians fly to your site for installation and training, No need to hire external contractors.
Tagalog/English Support：Call or message our local support line. We answer in your time zone, on your working days.
At SMAT Philippines, we ensure your investment is smooth and supported every step of the way. We go beyond just selling machinery by providing true local partnership:
We accept Peso payment and local checks, simplifying your procurement process.
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SMAT has 5 strategic spare parts warehouses in the Philippines: Manila, Quezon, Bulacan, Cebu, Davao.
Common spare parts stocked: Jaw plates, screen meshes, conveyor belts, idlers, bearings and so on – all locally available.
Based on actual orders, each mobile crushing plant will be shipped with a free set of key wear parts to ensure smooth operation during the initial production phase.
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Filipino local engineering team – all trained by SMAT China headquarters and certified.
Service coverage: On‑site installation, commissioning, operator training, troubleshooting, annual overhaul across the Philippines
Languages: English and Tagalog.
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We believe in regular site visits to proactively check on equipment performance and offer operational advice, ensuring you get the maximum return on your investment.
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SMAT provide various concrete and crushing machine for your project.
